Hastelloy Forgings

Dhruv Metals produces and supplies high-performance Hastelloy Forgings in Hyderabad, India, from corrosion-resistant nickel-based alloys like Hastelloy C-22, C-276, and B2. Famed for their superior resistance to severe chemical environments, including oxidizers, chlorides, and acids, Hastelloy forgings are employed in very critical industries. Dhruv Metals offers forged components with improved mechanical properties and close dimensional tolerancesuitable for application in chemical reactors, pressure vessels, heat exchangers, and marine equipment. All forgings are heat-treated and tested as per ASTM B564 and other international standards.

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Hastelloy Hot Forging

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Hastelloy Closed Die Forging

Table of Contents

What is Hastelloy Forgings?

Hastelloy C-276 contains ~57% Nickel, 15–17% Molybdenum, 14.5–16.5% Chromium, and 3–4.5% Iron with minor trace amounts of W, Co, and Mn. Tensile strength is approximately 690–785 MPa, yield strength ~283–345 MPa, and elongation 40–45%. These forgings are pitting, stress corrosion cracking, and oxidizing/reducing agents resistant. They show high performance in a broad temperature range and preserve their toughness at cryogenic and elevated temperatures. The forged structure provides grain refining and structural integrity for severe industrial applications.

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Forgings

Hastelloy Forgings Specification

Specifications ASTM B564 / ASME SB564

Flat bar blocks up to 27″ width and 15,000 lbs.

Cylinders and sleeves up to 50″ maximum O.D. and 65″ maximum length

Discs and hubs up to 50″ diameter and 20,000 lbs.

Rolled, hand forged or mandrel forged rings up to 84″ maximum O.D. and 40″ maximum length

Rounds, shafts and step shafts up to 144″ maximum length and 20,000 lbs.

Grades Hastelloy C22, Hastelloy C276

Chemical Compositions of Hastelloy Forgings

Grade C Mn Si S Co Ni Cr Fe Mo P
C 276 0.010 max 1.00 max 0.08 max 0.03 max 2.50 max 50.99 min* 14.50 – 16.50 4.00 – 7.00 15.00 – 17.00 0.04 max
C 22 0.010 max 0.50 max 0.08 max 0.02 max 2.50 max 50.015 min* 20.00 – 22.50 2.00 – 6.00 12.50 – 14.50 0.02 max
B2 0.02 max 1.0 max 0.1 max 0.03 max 1.0 max Bal 1.0 max 2.0 max 26 – 30 0.04 max

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Why Dhruv Metals?

Packaging

Hastelloy Alloy Forgings Mechanical Properties

Element Density Melting Point Tensile Strength Yield Strength (0.2%Offset) Elongation
Alloy C276 8.89 g/cm3 1370 °C (2500 °F) Psi – 1,15,000 , MPa – 790 Psi – 52,000 , MPa – 355 40 %
Alloy C22 8.69 g/cm3 1399 °C (2550 °F) Psi – 1,00,000 , MPa – 690 Psi – 45000 , MPa – 310 45 %
Alloy B2 9.2 g/cm3 1370 °C (2500 ºF ) Psi – 1,10,000 , MPa – 760 Psi – 51000 , MPa – 350 40 %

Modern Equipments

Expert Engineers

Well Maintained

Efficient Factories

Hastelloy Forgings Types

Hastelloy Upset Forging
Hastelloy Impression Die Drop Forging
Hastelloy Machined Hot Forgings
Hastelloy Press Forging
Hastelloy Compression Forging
Hastelloy Cold Forgings

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Frequently Asked Questions (FAQ)

To improve the surface finish of Hastelloy forgings, use techniques like polishing, grinding, or shot peening. Additionally, chemical or electrochemical cleaning can remove surface contaminants and enhance smoothness.

The most suitable forging techniques for Hastelloy include open-die forging and closed-die forging, which ensure optimal material flow and minimize defects. These methods provide the necessary strength and precision for high-performance applications.

To determine if Hastelloy forgings meet your needs, evaluate their chemical composition, mechanical properties, and corrosion resistance in your specific operating conditions. Conduct material testing or consult with suppliers for tailored solutions based on your application requirements.

Hastelloy Forgings Uses

Hastelloy Forgings find extensive applications in chemical processing equipment, scrubbers, evaporators, and reactor vessels, which process aggressive fluids like hydrochloric acid, sulfuric acid, and hypochlorite. They are applied in containment equipment, waste treatment units, and heat exchangers in nuclear and marine applications. Their high formability and resistance to corrosion also recommend their use in pharmaceutical reactors, paper and pulp bleach plants, and flue gas scrubbers. Dhruv Metals offers forged Hastelloy components ready for high-integrity use in tough industrial applications.

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