Incoloy Forgings

Hyderabad-based Dhruv Metals is a specialist in high-end Incoloy Forgings—forged from high-performance nickel-iron-chromium alloys such as Incoloy 800, 825, and 925. Engineered according to ASTM B407/B408 standards, our forgings possess superior resistance to high-temperature oxidation, carburization, and chloride stress corrosion cracking. Chemical, petrochemical, and power generation industries find our forgings perfect for meeting metallurgical integrity and long-term reliability requirementsEvery component goes through hot forging with precision, heat treatment, and machining to achieve tight tolerances and defect-free grain structure. With traceability and strict quality control, Dhruv Metals provides high-performance forgings for demanding industrial applications.

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Incoloy Open Die Forging

Incoloy Hot Forging

Incoloy Closed Die Forging

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What is Incoloy Forgings?

Standard Incoloy alloys consist of ~40–47% Ni, ~20–23% Cr, ~30–40% Fe, with small additions of Mo, Cu, and Ti based on grade. They have tensile strengths of 550–860 MPa and yield strengths of 210–450 MPa and elongation of 20–35%. Creep rupture strength is still good at high temperatures (600–900 °C). Very resistant to pitting, hot corrosion, and chloride attack, they remain mechanically stable even in severe environments. Incoloy forgings can be welded, dimensionally stable, and toughness is preserved at cryogenic and at high temperatures, and thus they are suitable for stringent service.

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Forgings

Incoloy Forgings Specification

Specifications ASTM B564, ASME SB564
Standard DIN, ASTM, BS and all International Standards
Flat bar blocks up to 27″ width and 15,000 lbs
Cylinders and sleeves up to 50″ maximum O.D. and 65″ maximum length
Discs and hubs up to 50″ diameter and 20,000 lbs
Rolled, hand forged or mandrel forged rings up to 84″ maximum O.D. and 40″ maximum length
Rounds, shafts and step shafts up to 144″ maximum length and 20,000 lbs
Forging Types Impression Die Forging, Open Die Forging, Seamless Rolled Forging, Hot Forging, Cold Forging, Open die hammer forging, Impression die drop forging, Closed Die Forging, Press Forging, Upset Forging, Compression Forging, Swaging, Rotary Forging, Roll forging.

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Why Dhruv Metals?

Packaging

Modern Equipments

Expert Engineers

Well Maintained

Efficient Factories

Incoloy 800 Forgings Types

Incoloy Impression Die Drop Forging
Incoloy Alloy Cold Forging
Incoloy Alloy Press Forging
Incoloy Upset Forging
Incoloy Closed Die Hammer Forging
Incoloy Compression Forging

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Frequently Asked Questions (FAQ)

Yes, Incoloy forgings are highly corrosion-resistant, especially to oxidation and carburization, making them ideal for high-temperature and harsh environments, such as chemical processing and power generation applications.

Incoloy forgings are used in aerospace for turbine engine components, exhaust systems, and heat exchangers due to their excellent heat resistance, strength, and corrosion resistance in extreme temperature environments.

The ideal temperature range for forging Incoloy is typically between 2,100°F (1,150°C) and 2,300°F (1,260°C). This range ensures optimal material flow and properties without compromising strength or integrity.

Incoloy Forgings Uses

Incoloy Forgings are extensively found in furnace hardware, heat exchanger components, reactor vessels, and offshore risers where corrosion resistance at high temperatures is utmost. They sustain acid process lines, amine scrubbing systems, and sour gas components in chemical and petrochemical industries. In power plants, they serve burners, superheater tubes, and turbocharger components. Their high temperature strength and chloride corrosion resistance in making them vital in naval exhaust systems, desalination plants, and nuclear engineering where long-term performance in thermal stress is needed.

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