Monel Round Bars

Dhruv Metals, a prominent manufacturer and supplier located in Hyderabad, India, is dedicated to delivering top-notch Monel Round Bars made from high-quality nickel-copper alloys like Monel 400 and Monel K500. These round bars are celebrated for their remarkable resistance to corrosion, impressive strength, and long-lasting durability, making them perfect for tough industrial and marine settings. Adhering to international standards such as ASTM B164 and B865, Dhruv Metals provides Monel round bars in a variety of sizes and specifications, serving industries like oil & gas, marine engineering, aerospace, and chemical processing both in India and around the globe.

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Cold-Finished Monel Round Bars

Table of Contents

What is Monel Round Bars?

Monel Round Bars mainly consist of 63–70% nickel and 20–29% copper, along with trace amounts of iron, manganese, and carbon. This unique alloy offers exceptional corrosion resistance, particularly in marine and chemical environments. Monel 400 boasts a tensile strength of about 550 MPa and a yield strength of roughly 170 MPa, with an elongation of 35%. On the other hand, Monel K500, which is age-hardened, provides even greater tensile strength—up to 965 MPa—while still maintaining excellent corrosion resistance. These bars excel in both high-temperature and cryogenic conditions, showcasing outstanding machinability, weldability, and toughness for demanding industrial applications.

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Monel Round Bars Specifications

Specifications:ASTM B164 / ASTM SB164
Dimensions:EN, DIN, JIS, ASTM, BS, ASME, AISI
Size
:5 mm To 500 mm
Diameter:0.1 mm to 100 mm
Length:100 mm To 3000 mm Long & Above
Finish:Black, Bright Polished, Rough Turned, NO.4 Finish, Matt Finish, BA Finish
Tolerance:H8, H9, H10, H11, H12, H13K9, K10, K11, K12 or as per clients’ requirements
Form:Round

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Why Dhruv Metals?

Packaging

Monel Round Bars Chemical Composition

DesignationC%Co%Cr%Mo%Ni%V%W%Ai%Cu%Nb/Cb Ta%Ti%Fe%Sonstige Autres-Other %
0.1265.032.01.5Mn 1.0
0.1043.053.00.75Si 0.25; Mn 2.25
0.15  52.0-57.00.05rest/bal0.50Mn 0.10; Si 0.10;S o.024
0.1063.0-17.02.5-3.5rest/bal0.502.0Mn 1.5;Si 0.5; S 0.010
0.1364.02.830.00.61.0Mn 0.8
0.1566.031.01.2Mn 1.0; S 0.04

Monel Round Bars Physical Properties

Element Monel 
Density 8.8 g/cm3
Melting Point 1350 °C (2460 °F)
Tensile Strength Psi – 80,000 , MPa – 550
Yield Strength (0.2%Offset) Psi – 35,000 , MPa – 240
Elongation 40 %

Monel Round Bars & Rod Size Chart

Sizekilogram / Meterkilogram / FootSizekilogram / Meterkilogram / FootSizekilogram / Meterkilogram / Foot
1/8″0.0620.01922 millimeter2.9790.9083 to 1/4″41.99612.800
3 millimeter0.0550.01720 millimeter2.4700.7533″35.76210.900
4 millimeter0.0980.03024 millimeter3.5431.0803 to 3/4″55.78017.001
5/32″0.0950.0297/8″3.0380.9263 to 1/2″48.77214.850
5 millimeter0.1540.0471″3.9701.2104 to 1/4″72.24921.908
3/16″0.1410.04325 millimeter3.8711.1804″63.34019.306
6 millimeter0.2230.06827 millimeter4.4901.3684 to 3/4″90.24927.366
7/32″0.1900.05826 millimeter4.1701.2714 to 1/2″80.34024.4487
7 millimeter0.2980.09130 millimeter5.5481.6915 to 1/2″121.00036.690
1/4″0.2490.0761 to 1/8″5.0331.5345″99.94030.461
8 millimeter0.3980.12032 millimeter6.3141.8946 to 1/2″167.63051.093
5/16″0.3870.1181 to 1/4″6.3491.9246″143.90043.860
3/8″0.5570.17035 millimeter7.5532.3907 to 1/2″225.00068.226
9 millimeter0.4980.1521 to 3/8″7.5502.3037″196.00059.432
11 millimeter0.7480.22838 millimeter8.9032.79210″397.140121.048
10 millimeter0.6200.18936 millimeter7.9992.4388″254.5577.586
12 millimeter0.8890.27140 millimeter9.8723.009   
7/16″0.7610.2321 to 1/2″8.9512.715   
13 millimeter1.0430.3181 to 3/4″12.1793.712   
1/2″0.9940.3031 to 5/8″10.4493.200   
9/16″1.2560.3831 to 7/8″13.9774.260   
14 millimeter1.2070.36845 millimeter12.5553.807   
5/8″1.5510.47350 millimeter15.4144.698   
15 millimeter1.3910.42448 millimeter14.2054.330   
17 millimeter1.7910.5432 to 1/8″17.9635.475   
16 millimeter1.5780.4812″15.9064.848   
18 millimeter2.0010.61060 millimeter22.2056.768   
11/16″1.8800.5732 to 1/4″20.1286.135   
3/4″2.2370.6822 to 3/8″22.4356.838   
   2 to 1/2″24.8567.576   
   2 to 5/8″27.4098.354   
   2 to 3/4″30.0839.169   

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Monel Bars Bars Types

Hot-Rolled Monel Round Bars
Rough-Turned Monel Round Bars
Monel Annealed Round Bar
Monel Alloy Ground Round Rod
Pickled Surface Monel Alloy Round Rods
Monel Black Round Bar and Rods

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Frequently Asked Questions (FAQ)

Yes, we provide bars and rods in standard and customized dimensions and polishes to meet your specific project requirements. For more details mail us on sales@dhruvmetals.co.in

Monel Round Bars are widely used in marine, chemical processing, and aerospace industries for components that require excellent corrosion resistance and high strength in extreme environments.

Yes, Monel Round Bars can be heat treated to improve their mechanical properties, such as strength and hardness, making them suitable for high-performance applications.

 

Monel Round Bars Uses

Monel Round Bars find extensive use in sectors that demand superior corrosion resistance and mechanical strength. In the marine industry, they are perfect for shafts, fasteners, and fittings exposed to seawater. In the oil & gas sector, they are utilized for downhole tools, pumps, and valves that need to endure harsh chemical and pressure conditions. The chemical processing industry employs them in heat exchangers, reactors, and piping systems. Additionally, Monel round bars play a crucial role in aerospace and defense applications due to their strength and resistance to oxidation. They are also essential in power generation, electrical components, and pharmaceutical equipment, ensuring reliability in challenging service environments.

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